Ferrous
Introduction
Materials
Non Ferrous
Materials

 

 

 

Variations-
Metal
Transfer
Equipment
Power
Supply
Shielding
Gases
Wire
Electrodes
Safety
Welding
Techniques
Welding
Conditions
Economics
Weld
Defects
Mig Spot
Welding
Tables

 

6 STAINLESS STEEL ELECTRODES In choosing the appropriate wire for welding a stainless steel, there are generally fewer factors to consider as: 1)   Shielding gases are usually limited to Ar-1% 02 for spray arc and A-1025 for short arc. All wires can be used with either gas. 2)   Wires are for the most part chosen to match the chemistry of the base material. 3)   Deoxidizer levels are not of great importance. Table 5-3* lists the chemical requirements and designations for all stain less steel wires covered by theAmericanWelding Society SpecificationA5.9. Unlike carbon and steel wires, there are no mechanical property require ments for the resulting weld metal. Some of the most commonly used wire classifications and their intended uses are as follows: ER308L (Arcaloy 308/308L) – Wires of these types can be used for welding 304 stainless steel. The chromium and nickel contents are identical. The lower carbon content reduces any possibility of carbide precipitation and the intergranular corrosion that can occur. Carbon content is less than 0.04%. ER308LSi (Arcaloy 308Si/308LSi) – Similar chemistry and type of materials weldable as ER308L. However, a higher silicon level improves the wetting characteristics of the weld metal, particularly when Ar- 1% 02 shielding gas is used. If the dilution of the base plate is extensive, high silicon content can cause greater crack sensitivity than a low silicon content. This results from the weld being fully austenitic or a low ferrite. ER309L (Arcaloy 309/309L) – Used to weld type 309 and 309 stainless steel. These can been used to weld type 304 stainless steel where severe corrosion conditions will be encountered and for joining mild steel to type 304 stainless. ER316L (Arcaloy 316/316L) – Used to weld type 316 stainless steel. The addition of molybdenum makes this wire electrode applicable for high service where creep resistance is desired. Carbon content is less than 0.04%. *Table 5-3 appears in the back of the book. Continued on next page...